Tag: #STEEL-DETAILING-PROJECTS

  • Tekla Part Mark Issue with 1° Rotated Slotted Holes

    Tekla Part Mark Issue with 1° Rotated Slotted Holes

    This article explains the Tekla Part Mark Issue with 1° Rotated Slotted Holes and provides a practical solution.

    One common issue in Tekla Structures is assigning the same part mark to different-looking plates.

    This occurs when two plates have identical dimensions, thickness, material, and slotted hole size.

    One plate contains a standard horizontal slotted hole.

    The other plate has the same slot rotated by only 1°.

    Although the slot orientations differ, Tekla evaluates both plates using its 1 mm geometry tolerance.

    The 1° rotation creates a geometric difference within this tolerance.

    Therefore, Tekla considers both plates identical.

    As a result, Tekla automatically assigns the same part mark.

    The Tekla Part Mark Issue with 1° Rotated Slotted Holes occurs because Tekla compares geometry using its default tolerance.

    Please see the attached snapshot. Tekla is assigning different part marks to plates even though the only difference is that the slots are rotated by 1°. This results in additional time and cost for both the detailing and fabrication processes.

    This behavior can create confusion during detailing and fabrication.

    Detailers may expect different part marks because the slot directions are different.

    Fabricators may struggle to identify the correct plate for each connection.

    The issue can also affect CNC data generation.

    Quality inspections may become more difficult.

    Site assembly can also be affected when slot orientation is important.

    Solution to Resolve the Part Mark issue Between Plates with Horizontal Slots and 1° Rotated Slotted Holes

    Understanding the Tekla Part Mark Issue with 1° Rotated Slotted Holes helps detailers avoid unnecessary part variations.

    A simple solution is to standardize the slot geometry.

    Avoid creating separate plates with slightly rotated slots.

    Instead, use a larger diameter horizontal slot for all similar plates.

    The larger diameter slot accommodates the required installation tolerance for the 1° Rotated Slotted Holes.

    Every similar plate then shares the same geometry.

    All plates also receive the same part mark by design.

    This approach removes unnecessary part variations.

    It also maintains the required functionality and installation fit.

    By following this method, you can permanently resolve the Tekla Part Mark Issue with 1° Rotated Slotted Holes.

    Please see the attached snapshot. When comparing the overall height of the standard horizontal slot with the slot rotated by 1°, there is only a 1 mm difference. Therefore, we can increase the standard horizontal slot diameter by 1 mm so that the same slot size can be used for both situations. This will allow us to assign a single part mark to all identical plates, simplifying both the detailing and fabrication processes.

    Standardizing slotted holes provides several additional benefits.

    It reduces the number of unique parts in the model.

    It simplifies detailing and drawing production.

    Fabrication becomes easier and more consistent.

    CNC programming also becomes simpler.

    The risk of manufacturing errors is reduced.

    Assembly errors are less likely to occur.

    Inventory management also becomes easier.

    Fewer unique plate types need to be tracked.

    This method is considered a best practice whenever extra slot tolerance is acceptable.

    Always verify that the larger diameter slot meets project requirements.

    Confirm compliance with engineering specifications before implementation.

    Also ensure the connection design remains unchanged.

    Using standardized slots creates cleaner Tekla models.

    It improves fabrication efficiency

    and reduces unnecessary detailing work.

    also eliminates part mark conflicts caused by minor slot rotations.

    By following this method, you can permanently resolve the Tekla Part Mark Issue with 1° Rotated Slotted Holes.

    Key Benefits

    • Eliminates duplicate part mark issues.
    • Standardizes plate geometry and fabrication.
    • Reduces the number of unique plate types.
    • Simplifies detailing and CNC programming.
    • Improves manufacturing efficiency.
    • Prevents confusion during production and assembly.
    • Helps maintain a cleaner and more consistent Tekla model.

    We hope this guide helps you solve the Tekla Part Mark Issue with 1° Rotated Slotted Holes in your future Tekla projects.

    Read more Tekla tips and technical guides on our Blog

  • TEK1’s Steel Detailing for Sydney Metro – Resolving Design Challenges – 2

    TEK1’s Steel Detailing for Sydney Metro – Resolving Design Challenges – 2

    In the last blog in Sydney metro project , we discussed about the design issue regarding angle weld. https://www.tek1.com.au/steel-detailing/tek1s-steel-detailing-for-sydney-metro-resolving-design-challenges-1/

    Here we are going to discuss about the member placement issue.

    The design specified two PFCs on both sides of a column.Column was surrounded by fireproofing sheets. However, the PFC flanges clashed with the fireproofing sheets, making installation difficult. Additionally, the bolts connecting the PFCs would interfere with the fireproofing.

    To resolve this, TEK1 planned a simple yet effective adjustment—changing the orientation of the PFCs. This allowed for seamless fireproofing installation without compromising the structural integrity.

    If we have followed the design , then the erection team will have difficulties to provide the fireproofing sheets.By identifying and addressing potential clashes early in the detailing process, TEK1 saved significant time and costs for the client, ensuring a smooth execution on-site.

    Stay with TEK1 for more updates on steel detailing challenges and solutions in our upcoming blogs.

  • 414 CROWN STEET

    414 CROWN STEET

    Author: RAJ (Arokiaraj Arputharaj)

    • TYPE-A
    • TYPE-B
    • TYPE-C
    • TYPE-D
  • 29 HICKEYS RD, PENRITH

    29 HICKEYS RD, PENRITH

    Author: RAJ (Arokiaraj Arputharaj)

  • 19-21  Caladenia Court

    19-21 Caladenia Court

    Caladenia Court in Australia.

     

    Tek1 has successfully completed a commercial project for a Caladenia Court in Australia.

    The scope of work involves providing the Stair & the Awning steels. we completed this job in a day without any hitch.

  • Campsie station fencing

    Campsie station fencing

    Tek1 has successfully completed a commercial project for a reputable organization in Australia.

    The scope of work involved providing fencing for the station. The design drawings do not include dimensions for the fence slope and length. Therefore, we had to coordinate with site conditions to provide proper support for the fence. The fence doesn’t follow a straight line; instead, it follows the slope of the terrain, which was not indicated in the design drawings.

    To address this, we modeled the fences based on site pictures and sketch drawings provided by the surveyor, which presented a significant challenge in creating accurate shop drawings.

    We held numerous meetings with the client to ensure there would be no mistakes during the installation process. As expected, the installation was carried out without any issues.

     

    The client is highly satisfied with our work.