Category: Steel Detailing Blog

This page show cases some of the Steel Detailing projectgs completed in Melbourne, Sydney, WA, Brisbane Tek1 has completed

  • How to do material take offs cheaply

    Take offs needn’t be expensive. If you want accurate reports and a good IFC model you can spin around, you can get it done easily, with some custom software. Now you can get your take-offs done cheaply, and with the quality being just as good.

    Check out this video, which explains it all:

     

    How we do Material Take-offs – Tek1 from Tek1 on Vimeo.

  • DXF problems when using Polybeam “L” shape plates

    The DXF format is a CAD data file format developed by Autodesk to allow data interoperability between AutoCAD and other CAD programs.

    Issue: One issue we faced when using the polybeam comments feature in Tekla is that if we used the feature to add comments on a DXF file imported into Tekla, then the output drawing will render the proper shape.

    See the image below for the plate shape.

    Try a contour plate.
    This won’t work. This is best modelled as a countour plate.

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

    See the below for the DXF output shape. The bending portion will not appear properly.

    DXF – this is output. It won’t work with polybeams.

     

     

     

     

     

     

     

    Solution:

    Don’t use poly beam comments in Tekla model to the “L” shape plates.

    Instead, use the Contour plate comment to make the “L” shape plate in model.

     

  • IntelliCad based Tools to support Material Take-off

    You don’t need to spend $30,000 p/a on Tekla licenses. You can estimate steel based on IntelliCad based software. Here’s some software I wrote to make this happen:

     

    How to Model Beams on Intellicad based software from Tek1 on Vimeo.

     

     

    Demo: Create beam and Create Beam Lines from Tek1 on Vimeo.

  • Liverpool Catholic Club | Sydney Project

    Liverpool Catholic Club | Sydney Project

    Sydeny Fabricators trust in Tek1

    This is the first project we have detailed for Gonzo Engineering many years back.

    Gonzo is still one of our top clients.

    Many sydney fabricators have put their trust to use tek1 for their major projects

    View this article to see the Emu In the sky, detailed by Tek1 for a major Sydney fabricator

    Emu in the Sky | Sydney

    Tek1 has completed this rather complicated project with support from a brilliant detailing team. The project was complex demanded a very high level of detailing knowledge. We have put our best guys on this job. They have done wonderfully well in completing this project without a hitch.  The builder in this instance was Kane Constructions. The fabricator Gonzo engineering.

    You may visit our Services page for more information for the type of work we doe

  • Working with Site Measurements

    WORKING WITH EXISTING STEEL

    There are big risks involved with working with existing Steel
    Things to note.
    RL /Height Measurements.
    You probably will have to give careful consideration as to what was site measured and what references were used.
    Most common errors
    1. Heights measured from Floor to underside of beams. But the floor is sloping
    2. Beam Cols side or centerline used as a reference. But Size and Orientation of beam not confirmes. Both Size and Orientation should be confirmed
    3. The measurement from a wall given. But the wall does not run parallel. By the time the measurement comes to the level we need, measurements are out.
    4. References are taken from something which we cannot reproduce accurately on our drawings.
    5. Site measurements do not add up to the overall. (This is common.) You have to ask which references we should be using and use the same references to set out the members.
    6. Measurement errors could create erection problems. Analyze potential problems and counter for that.
    7. Be extremely careful when the site measure is not from the total station. Most of the errors we see are from site measures taken with handheld lasers and measuring tape.
    Points we have to take care of.
    1. Understand site measure clearly.
    2. Understand Rls and setout which can affect our steel, for example beam, and col size, orientation, Sloping floor. Non-parallel beams.
    3. ASK FOR PICTURES. PICTURES WILL TELL A LOT. ASK FOR VIDEOS TODAY CREATING VIDEO ON THE MOBILE PHONE IS EXTREMELY EASY SO ASK FOR IT
  • Can you spot the problem – #5

    We continue our blog post series.

    Pop-Quiz: What’s wrong with the below connection detail?

    Consider the details below. It’s time for a pop-quiz: what issues can you see here?

    Structural Engineer’s Drawing: Connection details

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

    Answer:

    The structural engineer provided the gusset connections with a 10mm erection clearance (see the snap above). But as a steel detailer we must provide a standard min erection clearance for all the connections. (We shouldn’t follow blinding, but we have to think before using their details.).

    We must need to provide 15mm min as erection clearance. (because the weld takes up to 8mm). If we give 10mm clearance then the connection plate will hit the weld. It makes erection issue at site. Erection issues are costly and time consuming: resources will need to be occupied on site. Labour is expensive in Australia – and time is expensive anywhere. These sorts of issues need to be absolutely avoided with good detailing practices.

     

    Please refer to the snap below snap: it shows an example of site issues due to insufficient erection clearance. Also we have attached our sketch shows our standard typ connection details.

    You need some clearance for the weld. We have also attached a connection detail.

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

    Bonus Marks

    What further issues can you see above?

    Answer: The plates are of a non-standard size. This means that the fabricator needs to custom make a plate. That involves extra labour, for something that is entirely unnecessary. Plates need to be custom made only when absolutely required.

  • Tek1 Completes Detailing of JHC Canberra

    Kudos to the engineers and architects on this project. Their support had been brilliant. We have never come across another engineer or architect who had been so prompt in resolving issues on this project. We were able to complete this project very quickly mainly because of the super support i

    steel detailing
    JHC Canberra

    n resolving RFIs from the engineers architect and the builder. The builder is Kane Constructions.

  • Can you spot the problem – #4

    The design drawing requested one column at the wall corner. Also both sides of the corner wall had windows that stand from the finished floor level.

    In this instance, we couldn’t follow the structural engineer’s recommended base plate details, because the base plate and anchors will interfere with the window clear open area.

    So we suggested the single anchor at the center of the column and make with one access hole in the column web.

    The client accepted our suggestions for this case. See the attached snap to understand the issue, and try to spot the problem, and try to solve the problem as if you were facing it for the first time.

    Shows the column and the windows.
    Shows the column and the windows.

    See the structural design drawings:

    Base Plate Details

     

     

     

     

     

    Structural details
    Structural details

     

     

     

    The architectural design:

    Architectural Design

     

     

    The Proposed Solution:

    A solution.

    Shows the proposed base plate. Profile View.

  • Can you spot the problem – #3

    Hello friends

    Consider the below drawings.

    Do you notice any issues?

     

    Can you spot any issues?

     

     

     

     

     

     

     

     

     

     

     

     

    Can you spot any issues?
    Can you spot any issues?

     

     

     

     

     

     

     

     

     

     

     

     

     

     

    Can you notice any issues which may arise?
    Can you notice any issues which may arise?

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

    Here were our suggestions:

    Our detailers identified & noticed that the roof rafter falls at the door opening which runs at 5.5° slope.

    The Roof rafter is concealed inside the stud wall, also the Stud wall runs above the Rafter up to the top of parapet RL. The height of parapet wall is the same throughout, hence the top of the wall runs at the same 5.5° slope as the roof.

    There is an access door near the lower end  of the stud wall/Roof. We noticed that the rafter falls inside the door opening and suggested the client to move the door & increase the Stair landing length accordingly.

    The suggestion is accepted and the door is moved in such a way that there is enough clearance between the top of door opening and the rafter soffit.

    Rafter clashes with the door opening.
    Rafter clashes with the door opening.

     

     

     

     

     

     

     

     

     

     

     

     

     

     

     

    We can move the door to a new location.