Month: April 2025

  • TEK1 Brings the ‘Great Emu in the Sky’ Sculpture to Life for Sydney’s M12 Motorway

    TEK1 Brings the ‘Great Emu in the Sky’ Sculpture to Life for Sydney’s M12 Motorway

    TEK1 is proud to be part of an iconic project—the ‘Great Emu in the Sky’ sculpture, a monumental 30-meter-high emu nest that will stand as a cultural landmark along Sydney’s M12 Motorway.

    A Symbol of Dharug Heritage

    The peanic structure celebrates the Dharug Community’s sacred creation story of the Great Emu constellation.

    A Landmark Visible from Land & Sky

    Positioned for maximum visibility, the sculpture will be seen by:

    • Road users
    • Pedestrians
    • Sydney Metro passengers
    • Even planes approaching and departing Sydney Airport

    Blending Art, Culture & Engineering

    The steel artwork will take on different forms depending on the time of day and viewing angles:We look forward to seeing this one-of-a-kind sculpture take its place in Sydney’s landscape, honoring history while welcoming the future.

    • By day, it will resemble an emu nest, crafted from signature steel “sticks” that reflect the natural landscape and traditional materials of the Dharug people.
    • By night, it will illuminate and reveal two emu forms, visible only from certain perspectives—mirroring the Great Emu constellation as it shifts throughout the six Aboriginal seasons.

    TEK1’s Role in Detailing the Sculpture

    A lot of technical challenges were navigated to ensure that this complex structure, could be fabricated and erected, cheaply and efficient. We will document this on our blog if you’re interested.

    Please refer to the below video which represents the various stages of on-going erection

  • SYDNEY METRO CITY & SOUTHWEST TUNNELGRC PANELS & ITS BRACKET

    SYDNEY METRO CITY & SOUTHWEST TUNNELGRC PANELS & ITS BRACKET

    TEK1, we recently had the opportunity to detail GRC panel brackets for a section of the Sydney Metro Tunnel, utilizing a point cloud survey to ensure precise alignment and installation.

    Project Overview

    The client provided a point cloud survey of the tunnel, allowing us to accurately determine the placement of GRC panels and their supporting brackets. Since tunnel walls are rarely perfectly straight—often featuring irregularities, ups, and downs—extra attention was required to ensure each bracket was positioned correctly for a seamless fit.

    Challenges & Solutions

    Efficient Coordination – By leveraging point cloud technology, we minimized potential site adjustments, streamlining the installation process for our client.

    As-Built Adjustments – The natural deviations in the tunnel wall’s shape meant that standard placements wouldn’t work. The point cloud data helped us fine-tune the bracket positions to match real-world conditions.

    Precision Detailing – Each steel bracket was meticulously detailed to accommodate the GRC panels, ensuring a secure and uniform installation.

    Conclusion

    Working with as-built tunnel walls requires high accuracy and adaptability, and this project was a great example of how TEK1 effectively integrates advanced technologies like point cloud surveys into our detailing process.

    Check out the snapshots below to see how the GRC panels are securely fixed to the tunnel wall using custom steel brackets.

  • TEK1’s Steel Detailing for Sydney Metro – Resolving Design Challenges – 2

    TEK1’s Steel Detailing for Sydney Metro – Resolving Design Challenges – 2

    In the last blog in Sydney metro project , we discussed about the design issue regarding angle weld. https://www.tek1.com.au/steel-detailing/tek1s-steel-detailing-for-sydney-metro-resolving-design-challenges-1/

    Here we are going to discuss about the member placement issue.

    The design specified two PFCs on both sides of a column.Column was surrounded by fireproofing sheets. However, the PFC flanges clashed with the fireproofing sheets, making installation difficult. Additionally, the bolts connecting the PFCs would interfere with the fireproofing.

    To resolve this, TEK1 planned a simple yet effective adjustment—changing the orientation of the PFCs. This allowed for seamless fireproofing installation without compromising the structural integrity.

    If we have followed the design , then the erection team will have difficulties to provide the fireproofing sheets.By identifying and addressing potential clashes early in the detailing process, TEK1 saved significant time and costs for the client, ensuring a smooth execution on-site.

    Stay with TEK1 for more updates on steel detailing challenges and solutions in our upcoming blogs.